Sentrix

Securing the Heartbeat of Sobadhanavi's Power Generation

year

2026

industry

INDUSTRIAL INTELLIGENCE

Client

Sobadhanavi

Secure air-gapped AI system for critical infrastructure

Overview

Sobadhanavi runs mission-critical national power infrastructure where a single missed diagnosis can cascade into a grid-wide outage. We built Sentrix, an air-gapped, on-premise AI architecture that turns live telemetry, field observations, and decades of engineering manuals into instant, actionable root cause analysis — without a single byte of plant data leaving the facility.

CHALLENGES

Reactive maintenance was putting grid stability at risk.

Continuous operation at Sobadhanavi is non-negotiable, but the plant's diagnostic process was still built for a slower, lower-stakes era. Three risks stood out.

The Catastrophe of Unscheduled Outages

Sudden breakdowns in turbines or SWRO pumps triggered cascading failures, resulting in revenue loss, regulatory penalties, and infrastructure strain.

Diagnostic Blind Spots & Manual Data Gaps

Telemetry recorded on paper in network dead zones meant the narrow window to catch an anomaly had often closed before the data was even digitized.

Delayed RCA & Knowledge Silos

During emergencies, engineers had to manually cross-reference thousands of OEM manuals and historical records under pressure, slowing diagnosis and risking misdiagnosis



70B

70B

Parameter reasoning model, deployed on-premise

3

Critical systems covered (SWRO, Boiler, Turbine)

6 Weeks

Phase 1 build: air-gapped AI infra & core engine

Zero

Cloud dependency

The Approach

Keep the intelligence on-site. Make it instant.

Sobadhanavi couldn't send plant telemetry, manuals, or operational data to the cloud, so the entire system had to run on infrastructure the plant already controlled. That constraint became the design: an air-gapped, multi-agent AI engine built directly onto localized GPU servers.

From there, the goal was to replace reactive troubleshooting with prediction. A central "Master Node" cross-references live SCADA data against thousands of pages of OEM manuals in milliseconds, while an offline-first field interface closes the gap between what technicians see on the floor and what the AI knows.

Keep the intelligence on-site. Make it instant.

Sobadhanavi couldn't send plant telemetry, manuals, or operational data to the cloud, so the entire system had to run on infrastructure the plant already controlled. That constraint became the design: an air-gapped, multi-agent AI engine built directly onto localized GPU servers.

From there, the goal was to replace reactive troubleshooting with prediction. A central "Master Node" cross-references live SCADA data against thousands of pages of OEM manuals in milliseconds, while an offline-first field interface closes the gap between what technicians see on the floor and what the AI knows.

Custom enterprise software and AI automation dashboard
Custom enterprise software and AI automation dashboard
Custom enterprise software and AI automation dashboard

Core Capabilities

01  Air-Gapped Multi-Agent AI Engine

Runs entirely on-premise with zero cloud dependency, housing a central Master Node that cross-references live SCADA telemetry against historical TOMMS records and thousands of pages of OEM manuals.

02  Offline-First Field Data Interface

Replaces paper logs with a secure mobile interface that functions in network dead zones and auto-syncs the moment connectivity returns.

03  Autonomous Root Cause Analysis

Generates step-by-step diagnostic paths and flags subtle equipment deviations, like early-stage pump cavitation, long before SCADA alarms trigger.

04  Intelligent Dispatch & Real-Time Alerting

Automatically routes the right specialist — a Mechanical Fitter versus an Instrumentation Tech — based on the exact fault profile.



Core Capabilities

01  Air-Gapped Multi-Agent AI Engine

Runs entirely on-premise with zero cloud dependency, housing a central Master Node that cross-references live SCADA telemetry against historical TOMMS records and thousands of pages of OEM manuals.

02  Offline-First Field Data Interface

Replaces paper logs with a secure mobile interface that functions in network dead zones and auto-syncs the moment connectivity returns.

03  Autonomous Root Cause Analysis

Generates step-by-step diagnostic paths and flags subtle equipment deviations, like early-stage pump cavitation, long before SCADA alarms trigger.

04  Intelligent Dispatch & Real-Time Alerting

Automatically routes the right specialist — a Mechanical Fitter versus an Instrumentation Tech — based on the exact fault profile.



Core Capabilities

01  Air-Gapped Multi-Agent AI Engine

Runs entirely on-premise with zero cloud dependency, housing a central Master Node that cross-references live SCADA telemetry against historical TOMMS records and thousands of pages of OEM manuals.

02  Offline-First Field Data Interface

Replaces paper logs with a secure mobile interface that functions in network dead zones and auto-syncs the moment connectivity returns.

03  Autonomous Root Cause Analysis

Generates step-by-step diagnostic paths and flags subtle equipment deviations, like early-stage pump cavitation, long before SCADA alarms trigger.

04  Intelligent Dispatch & Real-Time Alerting

Automatically routes the right specialist — a Mechanical Fitter versus an Instrumentation Tech — based on the exact fault profile.



THE RESULTS

Instant

Instant

Root cause analysis vs. manual cross-referencing

Root cause analysis vs. manual cross-referencing

100% On-Premise

100% On-Premise

Zero plant data leaves the facility

Zero plant data leaves the facility

Pre-Alarm

Pre-Alarm

Anomalies flagged before SCADA thresholds trigger

Anomalies flagged before SCADA thresholds trigger

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